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Ultra-Thin Series

Ultra-Thin Sanitary Pads

The default SKU for Western private label. An ultra-thin pad compresses fluff and SAP into a 1.5–2.5 mm composite, which changes the machine line and the price floor. If your range only carries one pad, this is the one that sells through.

60 references in rangeAdhesive
155–420 mmLength range
5 bandsAbsorbency tiers
24,000MOQ · pcs
US$0.019Ref. price / pc

Ultra-thin is the default pad in most Western private label ranges, and it is the one buyers under-specify most often. The product looks simple — a thin white pad in a printed bag — but the core is a compressed composite that has to deliver the absorbency of a much thicker pad in 1.5–2.5 mm.

That compression is where the cost sits, and where the difference between two apparently identical quotations lives.

How a thin pad holds as much as a thick one

A conventional pad carries loose fluff pulp, which is bulky but cheap. An ultra-thin pad replaces most of that fluff with a compressed composite: pulp bonded with SAP and, in better builds, a thermoplastic binder that locks the structure under load. The result is a core that is 70–80% thinner and holds a comparable volume, with one trade-off — it saturates faster once it reaches capacity, because there is less void space to buffer the last few millilitres.

In practice this means an ultra-thin pad is excellent for regular flow and poor as an overnight product. Selling it as both is a returns-rate decision.

Length bands in this range

Length band Position References in range
Panty liner
155 mm
Daily wear, end of cycle, backup to internal protection 5
Regular
180–245 mm
Standard daytime wear 7
Super
280 mm
Heavy daytime flow, long shifts 3
Night
290–310 mm
Sleep and travel, 6–8 hour wear 8
Overnight
330–420 mm
Supine wear, maximum rear coverage 6

Commercial terms

Minimum order 24,000 – 400,000 pcs
Reference price US$0.019 – 0.04 / pc, FOB
Sample Free of charge, freight collect. Specification sheet travels with the sample.
Lead time 15–25 days after artwork and specification approval; 7–15 days on stock builds.
Payment 30% deposit on order, balance against copy of B/L. L/C at sight accepted on programs above 500,000 pcs.
Port Xiamen or Shenzhen, buyer's choice.

Where the cost actually goes

Composite core The largest single difference from a standard pad. Compressed cores cost more per gram of absorbency but use less material overall
Topsheet A soft non-woven rather than perforated film — thin pads are judged on hand feel because there is no bulk to hide behind
Individual wrap Thin pads are usually wrapped individually; the wrap cost is a larger share of the unit cost than on a value pack
Embossing Channels and a contoured outline add a tooling step and a small per-unit cost, and they are what makes the pad read as premium on shelf

What to specify

  • Core thickness in millimetres, measured under a stated load. Without a load figure the number means nothing.
  • SAP loading in grams. A thin pad lives or dies on this.
  • Topsheet substrate and gram weight.
  • Wrap type — flow wrap, peel-back pouch, or unwrapped for a multi-pack.
  • Whether the pad is contoured or rectangular. Contoured costs more and sells better in retail; rectangular dominates institutional supply.

Buyer questions

How thin is ultra-thin, precisely?

1.5–2.5 mm, measured under a stated load. Ask which load, because a thickness quoted without one is a marketing number rather than a specification.

Does a thin pad absorb as much as a thick one?

It holds a comparable volume but saturates faster at the end, because there is less void space to buffer the last millilitres. Excellent for regular flow, poor for overnight. Selling one SKU as both is how a returns problem starts.

What is the cost driver in a thin pad?

The compressed composite core. It costs more per gram of absorbency than loose fluff but uses less material overall, so the price difference against a standard pad is smaller than buyers expect.

Should the top layer be film or non-woven?

Non-woven. A thin pad is judged on hand feel because there is no bulk to hide behind. Perforated film feels drier but reads as cheaper on contact.

Contoured or rectangular?

Contoured for retail — it costs a tooling step and reads as premium on shelf. Rectangular for institutional supply, where nobody is looking at the outline.

Sampling before you commit

We do not ask buyers to order from a table. Send the build you are considering and we courier a physical sample with its specification sheet, so absorbency and hand feel are checked before a purchase order exists.